As was written, a nuclear power plant (nuclear power station) looks like a standard thermal power station with one exception. The heat source in the nuclear power plant is a nuclear reactor. As is typical in all conventional thermal power stations, the heat is used to generate steam which drives a steam turbine connected to a generator that produces electricity. But in nuclear power plants, reactors produce an enormous amount of heat (energy) in a small volume. The density of the energy generation is very large, which puts demands on its heat transfer system (reactor coolant system).
For a reactor to operate in a steady-state, all of the heat released in the system must be removed as fast as it is produced. This is accomplished by passing a liquid or gaseous coolant through the core and through other regions where heat is generated. The heat transfer must be equal to or greater than the heat generation rate or overheating, and possible damage to the fuel may occur. The nature and operation of this coolant system are among the most important considerations in designing a nuclear reactor.
It should be noted that from a strictly nuclear standpoint, there is theoretically no upper limit to the reactor thermal power, which can be attained by any critical reactor having sufficient excess of reactivity to overcome its negative temperature feedbacks. There is a direct proportionality between the neutron flux and the reactor thermal power in each nuclear reactor. The term thermal power is usually used because it means the rate at which heat is produced in the reactor core due to fissions in the fuel. Moreover, for a short period, a critical reactor does not need to have high excess of reactivity as in the case of rapid reactivity excursions.
In short, almost any reactor can exceed the ability of heat removal of its coolant system. Beyond this point, the fuel would heat up and reach very high temperatures. This situation must be avoided by reactor operators and by reactor safety systems. It is essential that the heat generation – heat removal rate balance must be maintained to prevent these temperatures that might fail fuel or other structural materials. In reactor engineering, the thermal-hydraulics of nuclear reactors describe the effort involving the coupling of heat transfer and fluid dynamics to accomplish the desired heat removal rate from the core under both normal operation and accident conditions.
Heat Production in Fuel Elements
There is a direct proportionality between the neutron flux and the reactor thermal power in nuclear reactors. This proportionality is determined by the fission reaction rate per unit volume (RR = Ф . Σ). The fission reaction rate within a nuclear reactor is controlled by several factors. For simplicity, let assume that the fissionable material is uniformly distributed in the reactor. In this case, the macroscopic cross-sections are independent of position. Multiplying the fission reaction rate per unit volume (RR = Ф . Σ) by the total volume of the core (V) gives us the total number of reactions occurring in the reactor core per unit time. But we also know the amount of energy released per one fission reaction to be about 200 MeV/fission. Now, it is possible to determine the rate of energy release (power) due to the fission reaction. It is given by the following equation:
P = RR . Er . V = Ф . Σf . Er . V = Ф . NU235 . σf235 . Er . V
P – reactor power (MeV.s-1)
Ф – neutron flux (neutrons.cm-2.s-1)
σ – microscopic cross section (cm2)
N – atomic number density (atoms.cm-3)
Er – the average recoverable energy per fission (MeV / fission)
V – total volume of the core (m3)
In general, nuclear fission results in the release of enormous quantities of energy. The amount of energy depends strongly on the nucleus to be fissioned and also depends strongly on the kinetic energy of an incident neutron. To calculate the power of a reactor, it is necessary to precisely identify the individual components of this energy. At first, it is important to distinguish between the total energy released and the energy that can be recovered in a reactor.
The total energy released in fission can be calculated from binding energies of the initial target nucleus to be fissioned and binding energies of fission products. But not all the total energy can be recovered in a reactor. For example, about 10 MeV is released in neutrinos (in fact, antineutrinos). Since the neutrinos are weakly interacting (with an extremely low cross-section of any interaction), they do not contribute to the energy that can be recovered in a reactor.
As shown in the table, the total energy released in a reactor is about 210 MeV per 235U fission, distributed as shown in the table. In a reactor, the average recoverable energy per fission is about 200 MeV, the total energy minus the energy of antineutrinos radiated away. This means that about 3.1⋅1010 fissions per second are required to produce a power of 1 W. Since 1 gram of any fissile material contains about 2.5 x 1021 nuclei, the fissioning of 1 gram of fissile material yields about 1 megawatt-day (MWd) of heat energy.
As can be seen from the description of the individual components of the total energy released during the fission reaction, there is a significant amount of energy generated outside the nuclear fuel (outside fuel rods). Especially the kinetic energy of prompt neutrons is largely generated in the coolant (moderator). This phenomenon needs to be included in the nuclear calculations.
For LWR, it is generally accepted that about 2.5% of total energy is recovered in the moderator. This fraction of energy depends on the materials, their arrangement within the reactor, and thus on the reactor type.
It must also be added, also the other reactor internals must be cooled sufficiently to prevent overheating their construction materials. One of the most exposed components is the neutron reflector, especially the heavy reflector. While acting as a neutron shield, the heavy reflector is heated due to the absorption of gamma radiation. To avoid overheating, the heat in the reflector is removed by water flowing through cooling channels drilled through the reflector.
See also: Energy release per fission
See also: Residual Heat
Power Distribution in Conventional Reactor Cores
It should be noted the flux shape derived from the diffusion theory is only a theoretical case in a uniform homogeneous cylindrical reactor at low power levels (at “zero power criticality”). We have implicitly assumed that the core consisting of thousands of fuel and control elements, coolant, and structure can be represented by some effective homogeneous mixture. This is a very strong assumption because it does not consider the heterogeneity of a core.
See also: Diffusion Equation – Finite Cylindrical Reactor
In commercial reactor cores, the flux distribution is significantly influenced by many factors. One of the most important aspects is the heterogeneity of fuel-moderator assembly. This problem is very complex and is described separately in:
See also: Power Distribution
The temperature in an operating reactor varies from point to point within the system. Consequently, there is always one fuel rod and one local volume that are hotter than all the rest. Peak power limits must be introduced to limit these hot places. The peak power limits are associated with such phenomena as the departure from nucleate boiling and the conditions that could cause fuel pellet melt.
Therefore power distribution within the core must be properly limited. These limitations are usually divided into two basic categories:
- Limitation of global power distribution
- Limitation of local power distribution
Reactor Coolant delta T – Energy Balance
Another very useful relation is that the thermal power produced by a reactor is directly related to the mass flow rate of the reactor coolant and the temperature difference across the core.
On a straight thermodynamic basis, this heat generation is also related to the fluid temperature difference across the core and the mass flow rate of the fluid passing through the core. Thus, the size of the reactor core is dependent upon and limited by low much liquid that can be passed through the core to remove the generated thermal energy. Note that, in PWRs, the core outlet temperature is limited. The hot primary coolant (water 330°C; 626°F) is pumped into the steam generator through a primary inlet in a typical pressurized water reactor. This requires maintaining very high pressures to keep the water liquid. To prevent boiling the primary coolant and provide a subcooling margin (the difference between the pressurizer temperature and the highest temperature in the reactor core), pressures around 16 MPa are typical for PWRs. The reactor pressure vessel is the key component that limits the thermal efficiency of each nuclear power plant since the reactor vessel must withstand high pressures. Many other factors affect the amount of heat generated within a reactor core. Still, its limiting generation rate is based upon how much energy can safely be carried away by the coolant.
Temperature Profile – Nuclear Fuel
See also: Cladding Surface Temperature
Most PWRs use uranium fuel, which is in the form of uranium dioxide. Uranium dioxide is a black semiconducting solid with very low thermal conductivity. On the other hand, uranium dioxide has a very high melting point and has well-known behavior. The UO2 is pressed into cylindrical pellets, and these pellets are then sintered into the solid.
These cylindrical pellets are then loaded and encapsulated within a fuel rod (or fuel pin) made of zirconium alloys due to their very low absorption cross-section (unlike stainless steel). The surface of the tube, which covers the pellets, is called fuel cladding.
See also: Thermal Conduction of Uranium Dioxide
The thermal and mechanical behavior of fuel pellets and fuel rods constitute one of three key core design disciplines. Nuclear fuel is operated under inhospitable conditions (thermal, radiation, mechanical) and must withstand more than normal conditions operation. For example, temperatures in the center of fuel pellets reach more than 1000°C (1832°F), accompanied by fission-gas releases. Therefore detailed knowledge of temperature distribution within a single fuel rod is essential for the safe operation of nuclear fuel. This section will study the heat conduction equation in cylindrical coordinates using Dirichlet boundary conditions with given surface temperature (i.e., using Dirichlet boundary conditions). Comprehensive analysis of fuel rod temperature profile will be studied separately.
The temperature in the centerline of a fuel pellet
Consider the fuel pellet of radius rU = 0.40 cm, in which there is uniform and constant heat generation per unit volume, qV [W/m3]. Instead of volumetric heat rate qV [W/m3], engineers often use the linear heat rate, qL [W/m], representing the heat rate of one meter of the fuel rod. The linear heat rate can be calculated from the volumetric heat rate by:
The centreline is taken as the origin for r-coordinate. Due to symmetry in the z-direction and azimuthal direction, we can separate variables and simplify this problem to a one-dimensional problem. Thus, we will only solve for the temperature as a function of radius, T(r). For constant thermal conductivity, k, the appropriate form of the cylindrical heat equation, is:
The general solution of this equation is:
where C1 and C2 are the constants of integration.
Calculate the temperature distribution, T(r), in this fuel pellet, if:
- the temperature at the surface of the fuel pellet is TU = 420°C
- the fuel pellet radius rU = 4 mm.
- the averaged material’s conductivity is k = 2.8 W/m.K (corresponds to uranium dioxide at 1000°C)
- the linear heat rate is qL = 300 W/cm and thus the volumetric heat rate is qV = 597 x 106 W/m3
In this case, the surface is maintained at given temperatures TU. This corresponds to the Dirichlet boundary condition. Moreover, this problem is thermally symmetric, and therefore we may also use thermal symmetry boundary conditions. The constants may be evaluated using substitution into the general solution and are of the form:
The resulting temperature distribution and the centerline (r = 0) temperature (maximum) in this cylindrical fuel pellet at these specific boundary conditions will be:
The radial heat flux at any radius, qr [W.m-1], in the cylinder may, of course, be determined by using the temperature distribution and with Fourier’s law. Note that, with heat generation, the heat flux is no longer independent of r.
The following figure shows the temperature distribution in the fuel pellet at various power levels.
The temperature in an operating reactor varies from point to point within the system. Consequently, there is always one fuel rod and one local volume that are hotter than all the rest. Peak power limits must be introduced to limit these hot places. The peak power limits are associated with a boiling crisis and conditions that could cause fuel pellet melt. However, metallurgical considerations place upper limits on the fuel cladding temperature and the fuel pellet. Above these temperatures, there is a danger that the fuel may be damaged. One of the major objectives in the design of nuclear reactors is to remove the heat produced at the desired power level while assuring that the maximum fuel temperature and the maximum cladding temperature are always below these predetermined values.