The bronzes are a family of copper-based alloys traditionally alloyed with tin but can refer to alloys of copper and other elements (e.g., aluminum, silicon, and nickel). Bronzes are somewhat stronger than the brasses, yet they still have a high degree of corrosion resistance. Generally, they are used when good tensile properties are required in addition to corrosion resistance. For example, beryllium copper attains any copper-based alloy’s greatest strength (to 1,400 MPa).
Historically, alloying copper with another metal, for example, tin, to make bronze was first practiced about 4000 years after the discovery of copper smelting and about 2000 years after “natural bronze” had come into general use. An ancient civilization is defined as the Bronze Age by producing bronze by smelting its copper and alloying it with tin, arsenic, or other metals. Bronze, or bronze-like alloys and mixtures, were used for coins over a longer period. It is still widely used for springs, bearings, bushings, automobile transmission pilot bearings, and similar fittings and is particularly common in the bearings of small electric motors today. Brass and bronze are common engineering materials in modern architecture and are primarily used for roofing and facade cladding due to their visual appearance.
Silicon Bronze
Silicon bronze usually contains about 96 percent copper. Silicon bronze has a composition of Si: 2.80–3.80%, Mn: 0.50–1.30%, Fe: 0.80% max., Zn: 1.50% max., Pb: 0.05% max. Silicon bronzes have a good combination of strength and ductility, good corrosion resistance, and easy weldability. Silicon bronzes were developed originally for the chemical industry because of their exceptional resistance to corrosion in many liquids. They are used in architectural product applications such as:
- Door fittings
- Railings
- Church doors
- Window frames